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Portsmouth Gaseous Diffusion Plant
The Portsmouth Gaseous Diffusion Plant is
located in south central Ohio, approximately 32 kilometers (20 miles) north
of Portsmouth, Ohio, and 112 kilometers (70 miles) south of Columbus, Ohio.
The site is situated on a 1,483-hectare (3,708-acre) federal reservation
approximately 6.5 kilometers (4 miles) south of the Village of Piketon.
The plant, which employs about 2,000 people, has a fenced area of about
640 acres, 93 of which contain process buildings under roof that include
about 2,100 enrichment stages. The plant has a design capacity of 7.4
million SWU per year. The Portsmouth plant enriches product shipped from the
Paducah plant to meet customer requirements and manages the delivery of low
enriched uranium to customers worldwide.
In August 1952, the AEC selected a tract of land in the Ohio Valley along
the Scioto River in Pike County for the site of the Portsmouth Gaseous
Diffusion Plant. Site selection was based on the availability of a vast
expanse of relatively flat terrain -- the original tract was 4,000 acres --
as well as availability of large amounts of electrical power, a dependable
source of water, local labor and suitable transportation routes.
In March 1956, the more than $1.2
billion plant was completed six months ahead of schedule by Peter Kiewett
Sons of Nebraska, the construction contractor, at a cost of $750 million, or
more than $460 million less than the estimated construction cost.
Construction required 69 million man-hours, more than 68,000 drawings and as
many as 22,500 construction workers at its peak in the summer of 1954. More
than 1,200 acres were cleared and more than 4.5 million cubic yards of earth
were moved.
In the 1960s, the Portsmouth plant's mission changed from enriching
uranium for nuclear weapons to a more commercial focus. Today, the USEC
facilities in Paducah, Kentucky, and Portsmouth, Ohio, work in tandem to
enrich uranium for fuel in commercial nuclear power plants. The Paducah
Gaseous Diffusion Plant enriches uranium up to 2.75 percent and then ships
it to Portsmouth for further enrichment to five percent.
Construction of the Portsmouth Gaseous Diffusion Plant began in late 1952
to expand the Federal Government's gaseous diffusion program already in
place at Oak Ridge, Tennessee and Paducah, Kentucky. The facility was built
to increase the production of enriched uranium at rates substantially above
the other two facilities because highly-enriched uranium was required for
use in nuclear submarine reactors, and low-enriched uranium was needed for
commercial nuclear power plants. The first process cell went online in
September 1954. A gas centrifuge uranium enrichment program was initiated in
the early 1980s at Portsmouth. However, full operation was never implemented
for the centrifuge process.
The cleaning and change out of process equipment at the site generated
spent solvents and other contaminants that were disposed of in on site
landfills and surface impoundments. Contamination has also been found in
process buildings, cooling towers, burial grounds and waste water ponds.
Although the plant is now leased and operated by U. S. Enrichment
Corporation, environmental restoration and related waste management
activities associated with past practices will be conducted by the
Department of Energy. However, under the provisions of the lease, future
plant shut down and cleanup activities will be the responsibility of U.S.
Enrichment Corporation.
| Federal Site Acreage |
3,708 acres |
| Gaseous Diffusion Plant Acreage |
640 acres (approximate) |
| Total Number of Buildings |
109 Buildings |
| Process Buildings |
3 |
| Process Buildings Dimensions |
mile long, 550 feet wide, 80 feet high (approximate) |
| Process Building Acreage Under Roof |
93 acres |
| Number of Gaseous Diffusion Enrichment Stages |
2,100 stages (approximate) |
| Peak Design Power Capacity |
2,100 megawatts |
| Largest Process Motor |
3,300 horsepower |
| Water Utilization |
20 million gallons/day |
| Number of Control Instruments |
90,000 (approximate) |
| Miles of Copper Tubing |
1,000 |
| Miles of Process Tubing |
600 |
| Miles of Roadways |
30 |
| Miles of Railroads |
20 |
| Miles of Boundary Fence |
11 |
| Miles of Security Fence |
4 |
| Perimeter Road Circumference (miles) |
7 |
PHYSICAL FACILITIES
| Process Buildings |
Laboratory |
Sewage Plant |
| Cafeteria |
Maintenance Shop |
Warehouse Facilities |
| Fire Headquarters |
Administration Buildings |
Vehicle Maintenance |
| Security Headquarters |
Steam Plant |
Process Support |
| Medical Facility |
Water Treatment Plant |
PORTSMOUTH GASEOUS DIFFUSION PLANT
TIMELINE
| August 1952 |
U.S. government selects
Pike County site for new Portsmouth uranium enrichment plant. |
| September 1952 |
U.S. officials select
Goodyear Tire & Rubber Corporation as plant operator; and Goodyear
creates Goodyear Atomic Corporation to operate plant. |
| September 1954 |
First production cells go "onstream." |
| March 1956 |
Contractors complete entire
Portsmouth plant six months ahead of schedule and full production
begins. |
| Mid-1960s |
Plant shifts from military
mission to commercial application to supply enriched uranium to electric
utilities operating nuclear power plants. |
| January 1975 |
NRC (Nuclear Regulatory Commission)
and the Energy Research and Development Agency (ERDA) assume AEC
functions. NRC takes over regulatory oversight of nuclear power plants
and ERDA, which would later be absorbed by the U.S. Department of
Energy (DOE), assumes responsibility for
uranium enrichment. |
| October 1977 |
Government transfers ERDA
functions to newly created DOE. |
| November 1986 |
Martin Marietta Energy
Systems, Inc. takes over Goodyear's operating contract for plant. |
| November 1992 |
Energy Policy Act creates
USEC to take over government's uranium enrichment enterprise. |
| July 1993 |
USEC assumes responsibility
for Paducah, Kentucky, and Portsmouth, Ohio, uranium enrichment plants.
DOE retains responsibility for environmental restoration and waste
management activities resulting from its operations at site. |
| July 1993 |
USEC contracts with Martin
Marietta Utility Services, a newly created subsidiary of Martin
Marietta, for operation and maintenance of enrichment plants. |
| June 1995 |
Lockheed Martin Corporation
forms after merger of Lockheed and Martin Marietta corporations.
Lockheed Martin Utility Services, Inc. (LMUS) continues operation of
USEC's Paducah plant. |
| June 1995 |
First shipment to USEC of
Russian low enriched uranium derived from highly enriched uranium taken
from nuclear warheads arrives at Portsmouth plant as part of historic
Megatons-to-Megawatts contract. |
| November 1995 |
USEC revises and renews
operating contract with LMUS from cost-plus to performance-based
contract. |
| November 1996 |
NRC grants certificates of
compliance for USEC's two enrichment plants. |
| March 1997 |
Regulatory oversight of
enrichment plants officially transfers from DOE to NRC. |
| July 1998 |
USEC is privatized; becomes
USEC Inc, an investor-owned corporation. |
| May 1999 |
USEC takes over direct
operation of Portsmouth GDP. |
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Delivery of slightly enriched uranium The
Paducah Tiger rail cars deliver slightly enriched uranium hexafluoride
from the Paducah Gaseous Diffusion Plant in Kentucky to the Portsmouth
Plant's Feed Vaporization and Sampling Facility. |
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Production feed cylinder A Paducah product feed
cylinder is shown being loaded into Autoclave No. 2 of the Feed
Vaporization & Sampling Facility. Cylinders are weighed and selectively
sampled for purity and adherence to specifications. |
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Cascade Feed enters the Portsmouth Cascade in a
Process Building. |
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Process cell This is one of the
process cells used to enrich uranium at the Portsmouth Plant. The large
tanks are called converters. Each cell has eight stages; consisting of
one converter, one motor and one compressor. Uranium gas passes through
the converter and is separated into U-235 and U-238. The enriched gas
stream moves up the cascade to the next stage from the pressure
generated by a large compressor driven by a 3,300 horsepower motor. The
depleted stream moves down to a lower stage through a similar compressor
and motor. |
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Process building Enriched product flows through
piping between process buildings. The process equipment shown on the
previous tour stops is located in these buildings. |
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Transformers In the Switchyard, 16 transformers
rated between 90 and 176 Megavolt Amperes, transform 345Kilovolts to
13.8 Kilovolts. A three-phase 345Kilovolt gas circuit breaker is
pictured in the foreground. |
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Withdrawing the product Product is withdrawn
from the cascade in 10-ton USEC-owned cylinders, heated to a liquid
state, sampled to ensure product meets all customer specifications, and
then transferred into 2.5 ton customer-owned cylinders. |
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Withdrawal of depleted stream Depleted uranium
is withdrawn from the bottom of the cascade into 48-inch diameter
cylinders shown here on scales. Each cylinder contains 14 tons of UF-6.
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Product preparation shipping facility
In the Product Preparation Shipping Facility,
approximately 1,800 customer cylinders are filled each year with the
desired product assay. All cylinders are weighed on the accurate scale
located inside to account for all material processed through this
facility. |
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Steam Plant The Steam Plant provides steam for
the enrichment process, heating auxillary buildings, and other purposes.
Steam is generated by combinations of three coal-fired boilers. |
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Cylinder Stacker This cylinder stacker is used
to stack 14-ton cylinders of depleted UF6 in the storage yards. |
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Plant control facility All cascade operations
and other enrichment activities are monitored from the Plant Control
Facility, which has emergency shutdown capability for the process
equipment. |
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Control room instrumentation
Upper-level instrumentation of the Control Room provides monitoring and
control instrumentation for portions of the process buildings.
Bottom-level instrumentation provides power operations monitoring and
control of the switchyards. |
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Indoor firing range The Portsmouth site's
security program consists of a variety of responsibilities. The indoor
firing range is used by protective force personnel to can train and test
their skills. |
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Fire Station The fire station was
built in 1979. The building was occupied in 1984 to cover all plant
operations 24 hours a day, 7 days a week. The staff includes
firefighters, shift fire captains, shift training officers, operations
officer, fire protection engineers, a chief, and a secretary. Part of
their assignment is to maintain all fire suppression systems on
plantsite, which include approximately 280 fire hydrants, 460 sprinkler
systems, and 4,800 portable fire extinguishers of different types. They
also provide medical treatment when the plant medical treatment facility
is not staffed on weekends and holidays. The fire department has mutual
aid agreements with local fire departments and emergency response groups
in Pike County and with Valley Township in Scioto County. |
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